HAIPICK ROBOTS

At vero eos et accusamus et iusto odio dignissimos ducimus qui blanditiis praesentium voluptatum deleniti atque corrupti quos dolores et quas molestias excepturi sint occaecati cupiditate non provident, similique sunt in culpa qui officia deserunt mollitia animi, id est laborum et dolorum fuga. Et harum quidem rerum facilis est et expedita distinctio.

HAIPORT WORKSTATION

HAIPORT-powered workstation is an automatic machine that powers conveyor workstations. lt docks with HAIPICK robots and conveyor workstations, loading multiple cases simultaneously from the conveyor onto the robot’s storage trays or unloading multiple cases at one time from the robot onto the conveyor, effectively increasing the conveyor’s loading and unloading efficien­cy.

Multi-case loading/unloading
Load/unload 6 cases at the same time

Efficient & fast
Loading speed 3s, unloading speed 5s

Flexible & adjustable
Flexibly shuttles through the working area making installation easy and fast

Safe & comfortable
Replace manual loading/unloading improving safety and enhancing worker’s comfort

Conveyor Workstation

Process map

• 25 – 30 totes in + out (dual cycles)/ hour/robot, varying due to different operation settings.
• The conveyor creates an ergonomic-friendly picking process: no walk, tote wide-open to person. It also provides a buffer between human pickers and robots and reducing waiting time for both sides. Hence, the work station significantly improves picking work efficiency up to 600-700 order lines/hour.

Interface design

Shelving Workstation

Process map

• 25 – 30 totes in + out (dual cycles)/ hour/robot, varying due to different operation settings.
• No waiting time during the whole process. The efficiency of robots and operators are increased at the same time.
• It is suitable for operation scenarios with long picking time.

Interface design

IWMS: Intelligent Warehouse Management System

The IWMS part of HAIQ is responsible for the warehouse data and all reporting related to the HAIPICK automated area. It contains the overall automation strategy configuration and performs self-optimization based on operational data collected over time.

Business Data Management

• Basic data
• Inbound & Outbound data
• Inventory data
• Equipment data

Configurable Stock Management

• One or multi SKU in one bin
• One or multi SKU in one slot of bin
• Box bin for CTU (HAIPICK)
• Shelf bin for Kiva

Warehouse Management

• Inbound/Outbound
• Stocktaking/Reorganization
• Batch Management
• Barcode Management

Warehouse Monitoring

• Tasks Monitoring
• Equipment Status Monitoring
• Equipment  Health Monitoring

Report Management

• Inbound & Outbound Reports
• Stock Reports
• Equipment Efficiency Reports
• Work Station Efficiency Reports

Case 1: BEST Supply Chain Apparel

The project has been operating steadily over 24 months. Business: e-commerce

Pain Points

• Manual picking, low efficiency
• No information system management, error-prone, packages lost

Automation Effects

• Working efficiency increases by 4 times
• Storage density increases by 80%
• One-week deployment, three weeks testing, one month go-live

Case 2: SF DHL Apparel

Business: e-commerce and to stores

Pain Points

• Manual picking, low efficiency, error-prone
• Low storage density
• Right before peak season, needs fast deployment

Automation Effects

• Inbound efficiency increases by 20 times
• Outbound efficiency increases by 3.5 times
• Storage density increases by 80%
• From deploying to go live in ONE MONTH!

Case 3: ERAL Apparel Manufacturing Factory

Business: storage and sorting of semi-finished materials

Pain Points

• Low efficiency of sorting by order
• Small buffer space, requirement for high storage capacity

Automation Effects

• HAIPICK can take 8 totes at a time, efficiency increase
• Connected to the conveyor line, Reduce manual work
• Outbound by sets of work orders, Improve efficiency and accuracy
• One-week deployment, one-month go-live

Case 3: Xinning Logistics SMT Electronics Supply Warehouse

Business: SMT electronic feeding warehouse

Pain Points

• Large number of SKU, hard to manage
• High requirements for delivery time and delivery volume
• Manual paper-based order picking creates large margin for error, resulting in more time spent for picking order review
• Difficulty in SMT board management

Automation Effects

• Adopted 3.1-meter shelf, A tote can have different grids to divide small materials
• 3h of high-efficient operation to meet the demand for 24h of material feeding
• SMT board management achieves 1.6 times storage density
• Accurate material information management
• Simplified IQC process improves employee’s efficiency
• Safe anti-static warehouse

Case 3: Phillips Household Electrical Appliances Factory

Business: responsible for the production, assembly and manufacturing of small household appliances globally

Pain Points

• Manual working, low efficiency, high labor intensity
• Picking by paper orders, high error rate

Automation Effects

• High efficiency, with interaction with conveyor line
• Using buffer shelves for outbound picking, Improve robot handling efficiency and reduce manual waiting
• One operator can replace 2-3 workers and meet the feeding requirements of two production lines